Wind turbine generators are high-value assets operating in harsh and complex environments. During operation, turbines are subjected to continuous loads including vibration, torsion, and shear forces, which can cause varying degrees of damage to components and fasteners. Bolts connecting the blade roots are especially prone to issues such as loosening, loss of preload, or even fracture due to the rotational motion over long periods. Additionally, the stability of the tower and foundation is critical—any tilt or settlement could lead to structural failure or equipment damage.

If such faults are not detected early, they may result in severe turbine malfunctions, financial losses, or even personal injury. According to industry data, incidents such as tower collapse and blade detachment caused by bolt failure or tower tilt occur annually, posing significant challenges to wind farm operations.

Wind turbines are often located in remote or offshore environments, making maintenance difficult, costly, and time-consuming—often requiring full shutdowns for inspection and repair. Therefore, early detection of bolt loosening, tower tilt, and foundation settlement is vital for improving turbine safety and operational reliability.

Theta is committed to developing reliable and cost-effective monitoring systems for wind turbine applications. After years of research and testing, we have developed solutions capable of monitoring bolt loosening, breakage, preload trends, tower inclination, and foundation settlement. The system issues early warnings and real-time alerts, enabling operators to respond proactively, reduce on-site inspections, lower maintenance costs, minimize downtime, and extend the lifespan of wind turbine systems—all while reducing the risk of safety incidents.

Through comprehensive monitoring of bolt loosening, tower tilt, and foundation settlement, Theta’s wind power monitoring solution enhances the operational safety of wind turbines, reduces maintenance costs, extends equipment life, and ensures long-term stable operation of the entire system.