Equipment Condition Monitoring & Diagnostic System

The Theta Equipment Condition Monitoring & Diagnostic System is an industrial software platform designed for real-time health monitoring of rotating machinery and critical equipment. Integrating IoT technology, vibration analytics, data visualization, and predictive maintenance capabilities, the system uses high-precision sensors and an advanced analytics engine to help industrial enterprises perform accurate condition assessment and fault prediction.

Key Features

Vibration Monitoring & Data Acquisition

Real-time acquisition of vibration amplitude, spectral data, bearing condition, rotational speed, and other key parameters using high-precision vibration sensors—ensuring continuous visibility into equipment health.

Data Visualization & Trend Analysis

Offers real-time and historical data visualization including waveform plots, spectrograms, and trend graphs to help users intuitively understand equipment status and detect anomalies early.

Smart Fault Diagnosis & Alerts

Built-in vibration analysis and diagnostic algorithms identify common faults such as imbalance, bearing wear, gear damage, and misalignment. When preset thresholds are exceeded, the system automatically issues alerts and warning notifications to prevent failure escalation.

Predictive Maintenance for Rotating Machinery

By combining historical performance data and real-time vibration signals, the system supports data-driven maintenance planning, reducing unplanned downtime and improving asset utilization.

Multi-Asset Monitoring & Centralized Management

Supports monitoring and management of multiple devices in complex industrial environments. Users can add, edit, or remove assets while monitoring key health metrics across systems.

User Roles & Access Management

Allows role-based user management with configurable permissions to ensure security, flexibility, and efficient team collaboration.

Log Tracking & Fault Tracing

Detailed logs and event tracking capabilities help users trace user activity and abnormal events—enhancing fault diagnostics and maintenance efficiency.

Built-in Diagnostic Tools & Visualization

The platform offers advanced diagnostic tools for in-depth analysis of equipment

Time Domain Analysis

Frequency Domain Analysis

Power Spectrum Charts

Waterfall Plots

Common Fault Types & Diagnostics

The system supports intelligent classification and diagnostics of typical faults in rotating equipment:

Basic Faults

Imbalance, looseness, misalignment

Bearing Faults

Inner/outer ring damage, rolling element wear

Gear Faults

Poor meshing, pitting, gear cracks

Motor Faults

Rotor eccentricity, winding short circuit, stator looseness

Belt Faults

Misalignment, tension issues, belt wear

Shafting Faults

Angular misalignment, parallel misalignment in couplings

Applicable Industries & Equipment

This system is ideal for a wide range of industrial applications and is suitable for monitoring:

Power Industry

Turbines, generators, motors

Petrochemical Industry

Pumps, compressors, fans, gearboxes

Metallurgy

Blast furnaces, cooling systems, drive equipment

Mining

Extraction machinery, conveyor systems

Cement Industry

Cement plant machinery

Water & Wastewater Treatment

Pumps, fans, mixers

Empowering Smarter Maintenance

Theta’s Equipment Condition Monitoring & Diagnostic System delivers intelligent, automated asset management tailored for industrial operations. By combining accurate data acquisition, vibration analysis, and fault diagnostics, the system helps enterprises reduce failure risk, improve equipment utilization, optimize maintenance costs, and enhance overall operational efficiency.

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