Corrosion Monitoring System

The Theta Corrosion Monitoring System is an intelligent monitoring platform designed specifically for corrosion assessment in pipelines and vessels within the oil, gas, and chemical industries. Built on IoT architecture and compatible with both Linux and Windows operating systems, the system supports browser/server (B/S) data access. It integrates sensor networks with analytical software to monitor corrosion conditions in real time—helping users gain a full understanding of asset health, optimize maintenance strategies, and enhance equipment safety and service life.

Key Features

Real-Time Corrosion Monitoring & Data Acquisition

Using high-precision corrosion sensors, the system continuously monitors key parameters such as wall thickness, corrosion loss, corrosion rate, and temperature. Collected data is analyzed and compiled into corrosion status reports to support reliable asset health management.

Smart Alarms & Predictive Warnings

The system features a multi-level alert mechanism. If corrosion rates or wall thickness readings exceed predefined thresholds or behave abnormally, automatic alerts and warnings are triggered—allowing users to identify risks early and prevent corrosion-related failures or downtime.

Corrosion Assessment & Remaining Life Estimation

By combining real-time monitoring data with historical thickness inspection records, the system automatically calculates corrosion rates, predicts trends, estimates remaining service life, and generates statistical reports. Deviation from threshold values will trigger alerts, ensuring safe equipment operation.

Data Visualization & Remote Management

Users can remotely view corrosion trends and historical records for pipelines and vessels. Powerful visualization tools enable intuitive understanding of asset condition, supporting remote control and maintenance planning.

Flexible Deployment & Compatibility

The system supports deployment in public cloud, private cloud, or on-premise environments, and is compatible with both Linux and Windows. It is scalable for single-unit monitoring or complex pipeline networks, adaptable to varying enterprise sizes.

Standardized API & Secondary Development

Equipped with standardized APIs for seamless integration with third-party asset management or SCADA systems. Supports custom development to meet specific operational needs and expand system functionality.

Asset & Project Management

Enables centralized management of multiple projects. Users can easily add, edit, or delete pipeline and vessel assets, and monitor real-time status across all data points to ensure asset health.

User Roles & Access Control

Supports multi-user management and role-based access control, ensuring that system permissions are aligned with user responsibilities—enhancing system security and flexibility.

Log Tracking & Event Tracing

Offers full log query and traceability functionality, allowing users to review operation history, diagnose anomalies, and streamline troubleshooting for greater operational efficiency.

Predictive Maintenance & Failure Prevention

Through big data analysis and historical trend modeling, the system accurately identifies emerging risks and enables proactive maintenance planning—reducing unplanned downtime and improving operational performance.

Visualization Dashboards

The system includes a comprehensive suite of visual tools to help users intuitively monitor corrosion risks:

Wall Thickness Trend Chart

Tracks variations in wall thickness across pipelines and vessels to identify early warning signs.

Corrosion Rate Trend Chart

Monitors real-time changes in corrosion rates for operational insights.

Corrosion Loss Trend Chart

Displays cumulative corrosion loss at each monitoring point to ensure long-term safety.

Corrosion Analysis Chart

Offers detailed visual reporting on corrosion rate calculations, trend predictions, and remaining life estimations.

Driving Digital Transformation in Corrosion Monitoring

The Theta Corrosion Monitoring System enables oil, gas, and chemical enterprises to transition from manual inspections to fully digital, intelligent asset management. With robust data processing, accurate remote monitoring, and a flexible architecture, the system significantly enhances equipment safety, reliability, and maintenance efficiency. It extends asset life, reduces maintenance costs and operational risks, and delivers measurable value in both safety and economics.

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