Theta Sensors Corporation
Industry Applications
Empowering Industrial Intelligence through Smart Monitoring
In industries such as steel, cement, food processing, papermaking, and coal, equipment condition monitoring is essential for safe production and long-term operational stability. Theta offers advanced equipment health monitoring solutions that leverage high-precision sensors and intelligent monitoring systems to track critical parameters including corrosion, vibration, temperature, and pressure in real time. These systems support fault diagnostics, preventive maintenance, and asset life extension, helping manufacturers improve equipment reliability, optimize operations, and enhance production safety.
Vibration Monitoring
In manufacturing environments, dynamic equipment—such as pumps, compressors, and fans—often operates under high-frequency vibration conditions. If abnormalities go undetected, these machines may fail, resulting in unplanned shutdowns and costly production losses.
Theta’s vibration and temperature sensors integrate high-performance triaxial accelerometers capable of capturing real-time vibration data. These sensors feature ultra-low power consumption, low noise, and high precision, enabling stable long-term operation in harsh industrial settings.
Beyond raw data collection, the sensors support edge computing and extract 24-dimensional vibration features that help assess equipment health. The captured waveform and feature data are transmitted wirelessly to a remote monitoring platform, allowing users to track equipment conditions anytime and detect problems early. Our equipment condition monitoring and diagnostics platform performs in-depth waveform analysis and supports intelligent fault diagnosis for common issues in rotating machinery, including:
- Looseness
- Imbalance
- Misalignment
- Bearing defects
- Gear wear or cracks
- Blade faults
This real-time monitoring and remote diagnostics capability helps reduce unplanned downtime, lower maintenance costs, and improve operational efficiency.
Pressure Monitoring
Accurate pressure monitoring is vital for ensuring the safe operation of machinery in manufacturing plants. Theta’s real-time pressure monitoring solution deploys sensors at key locations to monitor system pressure continuously. Sudden pressure deviations may signal problems such as leaks, blockages, or component wear. Timely data acquisition and analysis support maintenance decisions and ensure equipment operates within safe pressure limits.
Temperature Monitoring
Manufacturing equipment in industries like steel and coal often faces extreme high- or low-temperature conditions. Temperature monitoring helps prevent overheating, overloads, and component damage. Theta’s temperature sensors track both surface and internal temperatures of equipment, ensuring operation within safe thermal ranges. Through real-time monitoring and trend analysis, the system can issue early warnings of potential overheating, helping users avoid heat-induced failures and downtime.
Integrated Predictive Maintenance Platform
Theta’s integrated monitoring platform enables centralized, cross-equipment supervision of operational status. It provides real-time alarms, trend analysis, and intelligent fault prediction. Enterprises can use this data to implement predictive maintenance strategies, identify hidden risks early, reduce emergency repairs, and minimize equipment downtime.
With comprehensive real-time data and advanced analytics, manufacturers can effectively mitigate operational risks, extend asset life, and elevate overall production efficiency and reliability.
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